The tropical climate and growing demand for fresh and frozen products highlight the importance of efficient cold storages in the Philippines. The flooring in these facilities have a very important role that affects energy consumption, cleanliness, safety, and the overall lifespan of the building. Now throughout this guide, we will dive into the best flooring options for cold storages in the country, with a focus on thermal resistance.
The Critical Role of Flooring in Philippine Cold Storages
Cold storage facilities in the country face a unique set of challenges. The stark contrast between the hot, humid weather outside and the freezing temperatures inside makes maintaining a steady temperature a constant battle. This is why high-quality flooring is required for these facilities.
Maintaining Temperature Control and Energy Efficiency
Rising electricity costs are a great concern for businesses in the Philippines, including cold storage owners. The energy required to keep a facility cold largely depends on how well-insulated the building is. Because flooring that lacks thermal resistance allows heat to seep in from outside, forcing the cooling system to work harder and consume more energy.
Ensuring Food Safety and Hygiene Standards
The Philippine Food and Drug Administration sets strict standards for food safety, which cold storage facilities must follow. Flooring that is easy to clean, resistant to bacteria, and free of cracks is essential for maintaining cleanliness and preventing contamination.
Addressing the Unique Challenges of Cold Storage Environments
These storage facilities also contend with high humidity, which can cause floors to become wet and slippery. Usually, this leads to mold growth. What’s more, ice can form, damaging flooring that isn’t designed for extremely cold temperatures.
Why Thermal Resistance Matters
Reducing Energy Consumption and Operational Costs
Flooring with thermal resistance insulates the cold storage, blocking heat and reducing the load on the cooling system. This results in more energy savings and cost reductions.
On top of this, studies have shown that proper insulation, including the right flooring, can decrease energy usage in cold storages by up to 15%.
Preventing Condensation and Ice Buildup
Condensation occurs when warm, moist air meets cold surfaces. This means floors become slippery and hazardous. If it gets cold enough, condensation freezes into ice, which can damage floors and equipment. When facilities have thermal-resistant flooring, it helps maintain a stable floor temperature, minimizing condensation and ice formation.
Protecting the Structural Integrity of the Building
Temperature fluctuations stress building materials, particularly concrete. As temperatures change from freezing to thawing, concrete expands and contracts, potentially leading to cracks and other damage. With the help of thermal-resistant flooring, it stabilizes and prevents damage. Thus, extending the building’s lifespan.
The Top 5 Thermal-Resistant Flooring Options for Philippine Cold Storages
Option 1: Polyurethane Concrete
Polyurethane concrete is both strong and versatile. It is resistant to heat, chemicals, and wear. It’s seamless, quick to install, and performs well across a wide temperature range.
Although more expensive than epoxy, it’s tougher and better suited for cold storage facilities. It’s commonly found in larger food processing plants in the Philippines. Its cost ranges from PHP 2,500 to PHP 4,000 per square meter.
Option 2: Epoxy with Thermal Additives
Epoxy flooring is more affordable and can be enhanced with thermal additives to improve insulation. This flooring solution has thermal additives that protect the concrete subfloor from thermal shock and cracking.
Despite this, it’s not as durable as polyurethane concrete and may not be ideal for extremely cold temperatures or heavy traffic. Its price typically ranges from PHP 1,000 to PHP 2,500 per square meter.
Option 3: Cementitious Urethane
Cementitious urethane flooring combines the strength of concrete with the flexibility of urethane. It handles heavy traffic and extreme temperatures well. It is also seamless and very easy to clean. It costs around PHP 2,000 to PHP 3,500 per square meter. For these reasons, it is popular for food processing and storage facilities with low temperatures.
Option 4: Insulated Concrete Slabs
Insulated concrete slabs feature a layer of insulation beneath the concrete, providing excellent thermal resistance. While more challenging to install, this can greatly reduce heat transfer and save energy. Although not as common in the Philippines, insulated concrete slabs are gaining popularity as energy efficiency becomes a higher priority.
Option 5: Modified Asphalt
Modified asphalt flooring is flexible but strong. It can handle low temperatures and heavy traffic well. It’s resistant to water and chemicals and offers decent thermal resistance.
Factors to Consider When Choosing the Right Flooring
Temperature Range and Fluctuations
What are the lowest and highest temperatures in your facility?
Traffic Volume and Load Capacity
How much traffic will the floor face, and how heavy is the equipment?
Chemical Exposure and Cleaning Procedures
What cleaning chemicals will you use?
Budget and Long-Term Cost Considerations
How much can you spend on installation and upkeep? Consider life cycle cost analysis to find the most cost-effective option in the long run.
Regulatory Compliance and Certifications
Make sure that the flooring meets all Philippine standards for low-temp storage facilities.
Working with Flooring Professionals in the Philippines
Finding Experienced Installers and Suppliers
Look for flooring contractors in the Philippines with experience in these types of facilities.
Requesting Quotes and Comparing Options
Get quotes from different contractors and compare costs, materials, and methods.
Ensuring Proper Installation and Maintenance
Good installation is key to making your flooring last.
Key Takeaway
Choosing the right flooring for cold storages in the Philippines is essential for minimizing energy costs, maintaining a clean environment, and ensuring smooth operations. Consider all the factors discussed here, consult with local experts, and you’ll find a suitable option that aligns with your needs and budget.
For optimal efficiency, it’s definitely worth reaching out to flooring specialists in the Philippines, as they can provide the best guidance for finding the perfect solution.
